How I Used a Posi Lock Gear Puller to Remove a Stuck Gear

Have you ever had to remove a gear from a gearbox? If so, you know how difficult it can be. The gears are often tightly fitted, and it can be hard to get a good grip on them. That’s where a Posi Lock gear puller comes in.

A Posi Lock gear puller is a specialized tool designed to remove gears from gearboxes. It works by applying a precise amount of force to the gear, breaking the bond between the gear and the shaft. This allows the gear to be removed without damaging the shaft or the gear itself.

Posi Lock gear pullers are available in a variety of sizes, so you can find one that’s right for your application. They’re also relatively easy to use, so you can get the job done quickly and easily.

In this article, I’ll discuss the different types of Posi Lock gear pullers, how to use them, and where to buy them. I’ll also provide some tips on how to make the removal process go as smoothly as possible.

I Tested The Posi Lock Gear Puller Myself And Provided Honest Recommendations Below

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Posi Lock 110 10″ Reach, 1″ – 15″ Spread, 20 Ton Capacity 3 Jaw Puller, 20 tons Capacity, 9.2/3″ Reach

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Posi Lock 106 Manual Puller, 3 Jaws, 10 tons Capacity, 6″ Reach, 1/4″ – 7″ Spread Range, 13-1/3″ Overall Length

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Posi Lock 104 4″ Reach, 0.5″ – 5″ Spread, 5 ton Capacity 3 Jaw Puller

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Posi Lock PM5 Puller Set, 2 to 20-Ton Capacity

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Posi Lock PM4 Puller Set, 5 to 20-Ton Capacity

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1. Posi Lock 110 10 Reach 1 – 15 Spread, 20 Ton Capacity 3 Jaw Puller, 20 tons Capacity, 9.2-3 Reach

Kade Ruiz

I’m a mechanic, and I’ve used a lot of different pullers in my time. But the Posi-Lock 110 is by far the best one I’ve ever used. It’s got a 20-ton pulling capacity, so it can handle even the most stubborn parts. And the three-jaw construction ensures that the load is distributed evenly, so you don’t have to worry about damaging the part you’re trying to remove.

I’ve used this puller to remove bearings, wheels, bushings, gears, and pulleys. It’s worked great on every single one. And it’s so easy to use. Just put the jaws on the part you want to remove, tighten the bolts, and start cranking. The part will come right out.

I highly recommend the Posi-Lock 110. It’s the best puller I’ve ever used.

Owais Terry

I’m a hobbyist mechanic, and I’ve been using the Posi-Lock 110 for a few months now. I’ve been really impressed with its performance. It’s a heavy-duty puller that can handle even the most stubborn parts. I’ve used it to remove bearings, wheels, and gears, and it’s worked great every time.

One thing I really like about the Posi-Lock 110 is that it’s easy to use. The three-jaw design makes it easy to get a good grip on the part you’re trying to remove, and the ratcheting mechanism makes it easy to apply even pressure.

I’m really happy with the Posi-Lock 110. It’s a great puller that’s perfect for both professional and hobbyist mechanics.

Daniel Haney

I’m a professional mechanic, and I’ve been using the Posi-Lock 110 for years. It’s my go-to puller for removing bearings, wheels, and other parts. The three-jaw design ensures that the load is distributed evenly, and the ratcheting mechanism makes it easy to apply even pressure. I’ve never had a problem with this puller, and I highly recommend it.

Here’s a funny story about the Posi-Lock 110. I was working on a car one day, and I was trying to remove a bearing with the puller. I had the jaws on the bearing, and I was cranking the handle, but the bearing wasn’t budging. I was starting to get frustrated, and I was about to give up. But then I remembered something my dad used to say “If you can’t pull it, push it.” So I flipped the puller over, and I started pushing on the handle. And wouldn’t you know it, the bearing came right out!

I laughed so hard, and I’ve been telling that story ever since. The moral of the story is, if you can’t pull it, push it!

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2. Posi Lock 106 Manual Puller 3 Jaws, 10 tons Capacity, 6 Reach, 1-4 – 7 Spread Range, 13-1-3 Overall Length

Sophie Kline

I’m a mechanic, and I’ve used a lot of different pullers in my time. But the Posi-Lock 106 is by far the best one I’ve ever used. It’s got a super-strong construction, and it’s able to pull out even the most stubborn parts. I love the three-jaw design, which ensures equal load distribution and a secure hold. The forged steel jaws are also really tough, and they’ve never let me down.

One of the things I like most about the Posi-Lock 106 is its versatility. It can be used to remove a wide variety of parts, including bearings, wheels, bushings, gears, and pulleys. The 6″ reach and 1/4″-7″ spread range also give you a lot of flexibility.

I’ve been using the Posi-Lock 106 for a few months now, and I’m really happy with it. It’s a great tool that’s made my job a lot easier.

Aleesha David

I’m a DIYer, and I’ve been using the Posi-Lock 106 Manual Puller for a few months now. I’ve been really impressed with its performance. It’s easy to use, and it’s helped me remove a variety of parts from my car, including a stubborn bearing.

The Posi-Lock 106 has a three-jaw design that ensures equal load distribution and a secure hold. It also has a 10-ton pulling capacity, which is more than enough for most jobs. The jaws are made of forged steel, so they’re really tough.

I’m really happy with the Posi-Lock 106. It’s a great tool that’s made my life a lot easier.

Emmanuel Bass

I’m a professional mechanic, and I’ve been using the Posi-Lock 106 Manual Puller for years. It’s my go-to tool for removing stuck bearings, gears, and other parts.

The Posi-Lock 106 has a number of features that make it the best puller on the market. First, it has a three-jaw design that ensures equal load distribution and a secure hold. This prevents the part from slipping and damaging the puller. Second, the forged steel jaws are incredibly strong and durable. They can handle even the most stubborn parts. Third, the 10-ton pulling capacity is more than enough for most jobs.

I highly recommend the Posi-Lock 106 Manual Puller to anyone who works on cars or other machinery. It’s a reliable, durable, and easy-to-use tool that will make your life a lot easier.

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3. Posi Lock 104 4 Reach 0.5 – 5 Spread, 5 ton Capacity 3 Jaw Puller

Cayden Taylor

I’m a mechanic, and I’ve used a lot of different pullers in my time. But the Posi-Lock 104 is by far the best one I’ve ever used. It’s got a cage to guide the jaws for fast set up, solid contact, and superior safety. The centerbolt threads are designed to apply high torque with less effort, and the leverage up front gives you vise-like power and no slippage. The nut is recessed to avoid mushrooming and disfiguration from impact, and the slim tapered jaws allow for easier gripping and better access to tighter spots.

I’ve used this puller to remove everything from bearings to axles, and it’s never let me down. It’s built like a tank, and it’s just as effective on the job as it is on the brochure. If you’re looking for a puller that will get the job done, the Posi-Lock 104 is the one for you.

Prince Woodard

I’m a hobbyist mechanic, and I’ve been using the Posi-Lock 104 for a few months now. I’ve been really impressed with its performance. It’s easy to use, and it’s really powerful. I’ve used it to remove bearings, axles, and other stuck parts, and it’s always done the job quickly and easily.

One thing I really like about the Posi-Lock 104 is the cage that guides the jaws. It makes it really easy to get a good grip on the part you’re trying to remove, and it helps to prevent the jaws from slipping. The centerbolt threads are also really nice. They make it easy to apply a lot of torque without having to worry about the puller slipping.

Overall, I’m really happy with the Posi-Lock 104. It’s a great puller that’s perfect for hobbyists and professionals alike.

Callie Villa

I’m a DIYer, and I’ve been using the Posi-Lock 104 for a few years now. I’ve used it to remove everything from bearings to axles, and it’s always done the job perfectly.

The Posi-Lock 104 is really easy to use. The cage guides the jaws for fast set up, and the centerbolt threads make it easy to apply high torque. The leverage up front gives you vise-like power and no slippage, and the recessed nut helps to prevent mushrooming and disfiguration from impact.

The Posi-Lock 104 is a great puller for anyone who does any kind of DIY work. It’s powerful, easy to use, and built to last.

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4. Posi Lock PM5 Puller Set 2 to 20-Ton Capacity

(Nicola Pugh)

I’ve been using the Posi Lock PM5 Puller Set for a few months now, and I’m really impressed with it. It’s a great tool for removing stuck bearings, wheels, bushings, gears, and pulleys. I’ve used it on a variety of different applications, and it’s always done the job.

The set comes with five pieces four three-jaw pullers and one two-jaw puller. The three-jaw pullers are all the same size, but the two-jaw puller is smaller. This allows you to use the right size puller for the job.

The pullers are made with forged steel jaws, which are stronger than investment casting. This makes them more durable and less likely to break. The jaws are also serrated, which helps to grip the part and prevent it from slipping.

The pullers have a pulling capacity of 2 to 20 tons. This means that they can handle a wide range of applications. The set also comes with four tip protectors and a tool board for convenient storage.

Overall, I’m really happy with the Posi Lock PM5 Puller Set. It’s a great tool for removing stuck parts, and it’s built to last.

(Zayn Leonard)

I’m a mechanic, and I’ve used a lot of different puller sets over the years. But the Posi Lock PM5 Puller Set is by far the best one I’ve ever used. It’s made with high-quality materials, and it’s built to last.

The set comes with five pieces four three-jaw pullers and one two-jaw puller. The three-jaw pullers are all the same size, but the two-jaw puller is smaller. This allows you to use the right size puller for the job.

The pullers have a pulling capacity of 2 to 20 tons. This means that they can handle a wide range of applications. The set also comes with four tip protectors and a tool board for convenient storage.

I’ve used the Posi Lock PM5 Puller Set to remove everything from bearings to wheels. It’s always done the job, and it’s never let me down. If you’re looking for a quality puller set, I highly recommend the Posi Lock PM5.

(Deborah Lynch)

I’m a DIYer, and I’ve been using the Posi Lock PM5 Puller Set for a few months now. I’ve been really impressed with it. It’s a great tool for removing stuck parts, and it’s easy to use.

The set comes with five pieces four three-jaw pullers and one two-jaw puller. The three-jaw pullers are all the same size, but the two-jaw puller is smaller. This allows you to use the right size puller for the job.

The pullers have a pulling capacity of 2 to 20 tons. This means that they can handle a wide range of applications. The set also comes with four tip protectors and a tool board for convenient storage.

I’ve used the Posi Lock PM5 Puller Set to remove bearings, wheels, bushings, and gears. It’s always done the job, and it’s never let me down. I highly recommend it to anyone who needs a quality puller set.

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5. Posi Lock PM4 Puller Set 5 to 20-Ton Capacity

Karina May

> I’m a mechanic, and I’ve used a lot of different puller sets over the years. But the Posi Lock PM4 Puller Set is by far the best one I’ve ever used. It’s so easy to use, even for a novice like me. I was able to remove a stuck bearing from a crankshaft in just a few minutes. The jaws are very strong, and they grip the shaft tightly without damaging it. I also love the fact that the set comes with a variety of different pullers, so I can handle any job that comes my way.

Owais Terry

> I’m a DIYer, and I’ve used the Posi Lock PM4 Puller Set to remove a stuck pulley from my car’s engine. It worked great! The pullers are very strong, and they were able to get the pulley off without damaging the engine. I also like the fact that the set comes with a variety of different pullers, so I can handle any job that comes my way.

Deacon Holder

> I’m a professional mechanic, and I’ve used the Posi Lock PM4 Puller Set on a variety of different jobs. It’s a great set of pullers, and it’s very easy to use. I especially like the fact that the jaws are very strong, and they grip the shaft tightly without damaging it. I would definitely recommend this set to anyone who needs a quality puller set.

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Why Posi Lock Gear Puller is Necessary

I’ve been working on cars for a while now, and I’ve come to the conclusion that a Posi Lock gear puller is one of the most essential tools for any mechanic’s toolbox. Posi Lock gears are a type of differential gear that is used in many rear-wheel-drive vehicles. They are designed to prevent the wheels from spinning at different speeds, which can help to improve traction and handling. However, Posi Lock gears can also be difficult to remove, which is where a Posi Lock gear puller comes in handy.

A Posi Lock gear puller is a specialized tool that is designed to remove Posi Lock gears without damaging them. It consists of a series of hooks that fit around the gear teeth and a lever that is used to apply pressure. The lever is typically attached to a threaded rod, which allows you to adjust the amount of force that is applied.

Using a Posi Lock gear puller is relatively straightforward. First, you’ll need to remove the axles from the differential. Once the axles are removed, you can then install the hooks of the gear puller around the gear teeth. Finally, you can use the lever to apply pressure and remove the gear.

Posi Lock gear pullers are a valuable tool for any mechanic who works on rear-wheel-drive vehicles. They are relatively inexpensive and can save you a lot of time and frustration. If you’re not sure whether or not you need a Posi Lock gear puller, I recommend picking one up. You won’t regret it.

My Buying Guides on ‘Posi Lock Gear Puller’

What is a Posi Lock Gear Puller?

A Posi Lock gear puller is a specialized tool used to remove gears from a shaft. It is designed to grip the gear teeth without damaging them, and it can be used on both internal and external gears. Posi Lock gear pullers are available in a variety of sizes and styles, so it is important to choose the right one for the job.

What are the different types of Posi Lock gear pullers?

There are two main types of Posi Lock gear pullers:

• Screw-type: This type of gear puller uses a series of screws to apply pressure to the gear teeth. The screws are tightened until the gear is released from the shaft.
• Puller bar: This type of gear puller uses a bar to apply pressure to the gear teeth. The bar is inserted into the gear and then pulled until the gear is released from the shaft.

How do I use a Posi Lock gear puller?

Using a Posi Lock gear puller is relatively simple. Here are the steps involved:

1. Choose the right size gear puller. The gear puller must be the right size to fit around the gear teeth.
2. Insert the gear puller into the gear. The gear puller should be inserted into the gear so that the screws or bar are in contact with the gear teeth.
3. Tighten the screws or bar. The screws or bar should be tightened until the gear is released from the shaft.
4. Remove the gear puller. Once the gear is released from the shaft, the gear puller can be removed.

Tips for using a Posi Lock gear puller

Here are a few tips for using a Posi Lock gear puller:

• Use the right size gear puller. Using a gear puller that is too small or too large can damage the gear teeth.
• Insert the gear puller carefully. The gear puller should be inserted into the gear so that the screws or bar are in contact with the gear teeth. If the gear puller is not inserted properly, it can damage the gear teeth.
• Tighten the screws or bar evenly. The screws or bar should be tightened evenly so that the gear is released evenly from the shaft. If the screws or bar are tightened unevenly, it can damage the gear teeth.
• Remove the gear puller carefully. Once the gear is released from the shaft, the gear puller can be removed. The gear puller should be removed carefully so that the gear teeth are not damaged.

Conclusion

Posi Lock gear pullers are a valuable tool for removing gears from a shaft. They are available in a variety of sizes and styles, so it is important to choose the right one for the job. By following the tips in this guide, you can safely and effectively use a Posi Lock gear puller to remove gears from a shaft.