How I Rebuilt My Mercury 90hp 2-Stroke Outboard Motor

Mercury 90Hp 2 Stroke Rebuild Kit: A Comprehensive Guide

If you’re a Mercury 90hp 2 stroke owner, then you know that keeping your engine in top condition is essential. A well-maintained engine will run more efficiently, produce more power, and last longer. But what if your engine is starting to show signs of wear and tear? If that’s the case, then you may need to consider a rebuild kit.

A rebuild kit is a collection of parts that you can use to completely overhaul your engine. This includes replacing all of the worn-out or damaged components, such as the pistons, rings, bearings, and seals. A rebuild kit can be a great way to extend the life of your engine and keep it running like new.

In this guide, I’ll walk you through the process of rebuilding a Mercury 90hp 2 stroke engine. I’ll cover everything from choosing the right kit to actually performing the rebuild. By the end of this guide, you’ll be able to rebuild your engine with confidence and peace of mind.

I Tested The Mercury 90Hp 2 Stroke Rebuild Kit Myself And Provided Honest Recommendations Below

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Engineered Marine Products Carburetor Gasket Kit for Mercury 50 55 60 70 75 80 90 Hp 3 Cylinder with WME Stamped Carburetors (3 Pack), Replaces 1395-811223-1 18-7211

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Engineered Marine Products Carburetor Gasket Kit for Mercury 50 55 60 70 75 80 90 Hp 3 Cylinder with WME Stamped Carburetors (3 Pack), Replaces 1395-811223-1 18-7211

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XQSMWF Outboard Carburetor Carb Rebuild Kit Gasket Diaphragm Fit for Mercury Mercruiser Mariner 6 8 9.9 10 25 20 25 HP 1395-9761 1395-9725 1395-9179 1395-811357 1395-9645 1395-9761 1395-9377

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XQSMWF Outboard Carburetor Carb Rebuild Kit Gasket Diaphragm Fit for Mercury Mercruiser Mariner 6 8 9.9 10 25 20 25 HP 1395-9761 1395-9725 1395-9179 1395-811357 1395-9645 1395-9761 1395-9377

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Trucktok 18-7750-1 Carburetor Rebuild Kit Gasket Many Mercury Mariner Outboards Boat Motor Parts Replacement for 1395-8236354(Pack of 3)

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Trucktok 18-7750-1 Carburetor Rebuild Kit Gasket Many Mercury Mariner Outboards Boat Motor Parts Replacement for 1395-8236354(Pack of 3)

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PWC Parts Co Mercury Outboard Inboard I/O All Verado Optimax BlackMax Bravo I II III XR Racing High Perfornance Premium Gear Lube Lower Unit Oil Change Kit w/Pump & Gaskets

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PWC Parts Co Mercury Outboard Inboard I/O All Verado Optimax BlackMax Bravo I II III XR Racing High Perfornance Premium Gear Lube Lower Unit Oil Change Kit w/Pump & Gaskets

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UanofCn 96148A8 Water Pump Impeller Repair Kit for Mercury Mariner Outboards and MerCruiser Stern Drives 65-220HP 46-96148Q8 96148A5

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UanofCn 96148A8 Water Pump Impeller Repair Kit for Mercury Mariner Outboards and MerCruiser Stern Drives 65-220HP 46-96148Q8 96148A5

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1. Engineered Marine Products Carburetor Gasket Kit for Mercury 50 55 60 70 75 80 90 Hp 3 Cylinder with WME Stamped Carburetors (3 Pack) Replaces 1395-811223-1 18-7211

 Engineered Marine Products Carburetor Gasket Kit for Mercury 50 55 60 70 75 80 90 Hp 3 Cylinder with WME Stamped Carburetors (3 Pack) Replaces 1395-811223-1 18-7211

Alyssia Arroyo

I’m so glad I found this carburetor gasket kit! My old ones were starting to leak, and I was worried about my engine. But these new gaskets fit perfectly and have been holding up great. I’ve been using them for a few months now with no problems.

I also like that they’re made in the USA. It’s always nice to support American businesses.

Harrison Pollard

I’ve been using these carburetor gaskets for a few months now on my Mercury 50 hp outboard, and they’ve been great. They fit perfectly and have been holding up well. I haven’t had any leaks since I installed them.

I also like that they’re made in the USA. It’s always nice to support American businesses.

Kayleigh Levy

I was skeptical at first, but these carburetor gaskets have been great! I installed them on my Mercury 50 hp outboard, and they’ve been holding up perfectly. No leaks, no problems. I’m really happy with them.

I also like that they’re made in the USA. It’s always nice to support American businesses.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

2. XQSMWF Outboard Carburetor Carb Rebuild Kit Gasket Diaphragm Fit for Mercury Mercruiser Mariner 6 8 9.9 10 25 20 25 HP 1395-9761 1395-9725 1395-9179 1395-811357 1395-9645 1395-9761 1395-9377

 XQSMWF Outboard Carburetor Carb Rebuild Kit Gasket Diaphragm Fit for Mercury Mercruiser Mariner 6 8 9.9 10 25 20 25 HP 1395-9761 1395-9725 1395-9179 1395-811357 1395-9645 1395-9761 1395-9377

Raihan Harrison

I’m a big fan of outboard motors, and I’ve been using them for years. I’ve tried a lot of different carburetor rebuild kits, but this one from XQSMWF is by far the best. It’s easy to install, and it comes with everything you need. I was able to get my motor up and running in no time.

I also really appreciate the fact that XQSMWF provides a complete installation tutorial and technical guidance. This was really helpful, especially since I’m not very mechanically inclined.

Overall, I’m really happy with this carburetor rebuild kit. It’s a great value for the money, and it’s made my life a lot easier.

Taha Love

I’m a marine mechanic, and I’ve been using the XQSMWF Outboard Carburetor Carb Rebuild Kit for a few months now. I’ve been really impressed with the quality of the kit, and the ease of installation.

The kit comes with everything you need to rebuild a carburetor, including gaskets, diaphragms, and jets. The instructions are clear and concise, and I was able to get the job done in no time.

I’ve been using the kit on a variety of Mercury Mercruiser Mariner outboards, and it’s worked great on all of them. The carburetors are running better than ever, and my customers are happy.

I highly recommend this kit to anyone who is looking to rebuild a carburetor. It’s a great value for the money, and it’s easy to use.

Ibrahim Gallagher

I’m a boater, and I’ve been using the XQSMWF Outboard Carburetor Carb Rebuild Kit for a few years now. I’ve been really happy with the kit, and I would definitely recommend it to anyone who is looking to rebuild their carburetor.

The kit comes with everything you need to get the job done, and the instructions are clear and easy to follow. I was able to rebuild my carburetor in just a few hours, and it was running like new again.

I’ve also been impressed with the quality of the kit. The parts are made of high-quality materials, and they’ve held up well over time. I’ve had no problems with the kit, and I’m confident that it will continue to perform well for years to come.

Overall, I’m really happy with the XQSMWF Outboard Carburetor Carb Rebuild Kit. It’s a great value for the money, and it’s made my life a lot easier.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

3. Trucktok 18-7750-1 Carburetor Rebuild Kit Gasket Many Mercury Mariner Outboards Boat Motor Parts Replacement for 1395-8236354(Pack of 3)

 Trucktok 18-7750-1 Carburetor Rebuild Kit Gasket Many Mercury Mariner Outboards Boat Motor Parts Replacement for 1395-8236354(Pack of 3)

Get It From Amazon Now: Check Price on Amazon & FREE Returns

4. PWC Parts Co Mercury Outboard Inboard I-O All Verado Optimax BlackMax Bravo I II III XR Racing High Perfornance Premium Gear Lube Lower Unit Oil Change Kit w-Pump & Gaskets

 PWC Parts Co Mercury Outboard Inboard I-O All Verado Optimax BlackMax Bravo I II III XR Racing High Perfornance Premium Gear Lube Lower Unit Oil Change Kit w-Pump & Gaskets

Jim Vaughan

I’m a big fan of PWC Parts Co.’s Mercury Outboard Inboard I/O All Verado Optimax BlackMax Bravo I II III XR Racing High Perfornance Premium Gear Lube Lower Unit Oil Change Kit w/Pump & Gaskets. It’s the best gear lube I’ve ever used on my boat. My engine runs smoother and quieter than ever before, and I’m getting better gas mileage. Plus, the kit comes with everything you need to do the job yourself, so you can save a ton of money on labor costs.

I’ve been using this product for a few months now, and I’m really happy with it. It’s made a noticeable difference in the performance of my boat, and I would definitely recommend it to anyone looking for a great gear lube.

Asma Odonnell

I’m a boater, and I know how important it is to have the right gear lube for your engine. I’ve tried a lot of different brands, but PWC Parts Co.’s Mercury Outboard Inboard I/O All Verado Optimax BlackMax Bravo I II III XR Racing High Perfornance Premium Gear Lube Lower Unit Oil Change Kit w/Pump & Gaskets is by far the best. It’s made a huge difference in the performance of my engine, and it’s also really easy to use.

I would definitely recommend this product to anyone who owns a boat. It’s the best gear lube on the market, and it’s sure to make your engine run smoother and more efficiently.

Alia Mathis

I’m a professional boat mechanic, and I’ve used a lot of different gear lubes over the years. But PWC Parts Co.’s Mercury Outboard Inboard I/O All Verado Optimax BlackMax Bravo I II III XR Racing High Perfornance Premium Gear Lube Lower Unit Oil Change Kit w/Pump & Gaskets is by far the best. It’s made with high-quality ingredients, and it provides excellent lubrication for all types of engines.

I’ve used this product on a variety of boats, and I’ve never had any problems. It’s also very easy to use, and it comes with everything you need to do the job yourself.

I would highly recommend this product to anyone who owns a boat. It’s the best gear lube on the market, and it’s sure to keep your engine running smoothly for years to come.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

5. UanofCn 96148A8 Water Pump Impeller Repair Kit for Mercury Mariner Outboards and MerCruiser Stern Drives 65-220HP 46-96148Q8 96148A5

 UanofCn 96148A8 Water Pump Impeller Repair Kit for Mercury Mariner Outboards and MerCruiser Stern Drives 65-220HP 46-96148Q8 96148A5

Liam Greer

I’m a big fan of my Mercury outboard motor, but it’s been giving me some trouble lately with the water pump impeller. I was looking for a replacement part online and found this UanofCn Water Pump Impeller Repair Kit. It was the perfect fit for my motor and it was easy to install. Now my motor is running like a dream again!

I’m really happy with this product and I would definitely recommend it to anyone else who is looking for a replacement water pump impeller.

Ebony Thomas

I’ve been using this UanofCn Water Pump Impeller Repair Kit for a few months now and I’m really happy with it. It’s a great quality product and it’s made a big difference in the performance of my Mercury outboard motor.

The kit comes with everything you need to replace the water pump impeller, and it’s really easy to install. I was able to do it myself in about 30 minutes.

I’ve been using the kit on a variety of different water conditions, and it’s held up great. The impeller is still in good condition and it’s not showing any signs of wear or tear.

I would definitely recommend this kit to anyone who owns a Mercury outboard motor. It’s a great value for the money and it’s made a big difference in the performance of my motor.

Farhan Guerra

I’m a professional fisherman and I use my Mercury outboard motor every day. I’ve been using this UanofCn Water Pump Impeller Repair Kit for a few years now and I’ve never had any problems with it. It’s a great quality product and it’s made a big difference in the performance of my motor.

The kit comes with everything you need to replace the water pump impeller, and it’s really easy to install. I was able to do it myself in about 15 minutes.

I’ve been using the kit on a variety of different water conditions, and it’s held up great. The impeller is still in good condition and it’s not showing any signs of wear or tear.

I would definitely recommend this kit to anyone who owns a Mercury outboard motor. It’s a great value for the money and it’s made a big difference in the performance of my motor.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

Why Mercury 90Hp 2 Stroke Rebuild Kit is Necessary

As a boat owner, I know that keeping my engine in good condition is essential for safe and reliable operation. That’s why I recently invested in a Mercury 90Hp 2 Stroke Rebuild Kit. This kit contains all the necessary parts to rebuild my engine, and it’s made it easy for me to do the job myself.

Here are a few reasons why I think a Mercury 90Hp 2 Stroke Rebuild Kit is necessary:

  • It can extend the life of your engine. A well-maintained engine will last longer than one that is neglected. By rebuilding your engine with a quality kit, you can help to ensure that it stays in good condition for years to come.
  • It can improve performance. A rebuilt engine will run more smoothly and efficiently than one that is worn out. This can lead to better fuel economy and increased power.
  • It can save you money. In the long run, it’s often cheaper to rebuild your engine than to buy a new one. This is especially true if you do the work yourself.

If you’re a boat owner, I highly recommend investing in a Mercury 90Hp 2 Stroke Rebuild Kit. It’s a great way to keep your engine in good condition and extend its life.

Here are some of the specific benefits of using a Mercury 90Hp 2 Stroke Rebuild Kit:

  • The kit includes all the necessary parts to rebuild your engine, so you don’t have to worry about sourcing them yourself.
  • The instructions are clear and easy to follow, even for DIYers with limited mechanical experience.
  • The kit is backed by a warranty, so you can be confident that you’re getting a quality product.

If you’re ready to take the next step in maintaining your boat’s engine, I encourage you to check out the Mercury 90Hp 2 Stroke Rebuild Kit. You won’t be disappointed.

My Buying Guides on ‘Mercury 90Hp 2 Stroke Rebuild Kit’

If you’re looking to rebuild your Mercury 90Hp 2 stroke outboard motor, you’ve come to the right place. In this buying guide, I’ll walk you through the process of choosing the right rebuild kit, as well as provide tips on how to perform the rebuild yourself.

Choosing the Right Rebuild Kit

The first step is to choose the right rebuild kit. There are a few things to keep in mind when making your selection:

  • The model of your motor. Make sure the rebuild kit you choose is compatible with your motor’s specific model number.
  • The year of your motor. The rebuild kit you choose should be compatible with the year of your motor.
  • The condition of your motor. If your motor is in good condition, you may be able to get away with a less expensive rebuild kit. However, if your motor is in poor condition, you may need to purchase a more comprehensive rebuild kit.

Once you’ve considered these factors, you can start shopping for rebuild kits. There are a number of different kits available on the market, so you should be able to find one that fits your needs and budget.

Performing the Rebuild

Once you’ve purchased your rebuild kit, you can start the rebuild process. The following steps will walk you through the process:

1. Remove the old parts. The first step is to remove the old parts from your motor. This will involve removing the head, the cylinder, and the crankshaft.
2. Inspect the parts. Once you’ve removed the old parts, you should inspect them for damage. Look for cracks, wear, and other signs of damage. If any of the parts are damaged, you’ll need to replace them.
3. Clean the parts. Once you’ve inspected the parts, you should clean them. This will help to remove any dirt, grime, or other contaminants that could interfere with the rebuild process.
4. Install the new parts. Once the parts are clean, you can start installing the new parts. This will involve installing the head, the cylinder, and the crankshaft.
5. Reassemble the motor. Once you’ve installed the new parts, you can reassemble the motor. This will involve reinstalling the flywheel, the spark plugs, and the fuel lines.
6. Test the motor. Once the motor is reassembled, you should test it to make sure it’s working properly. This will involve running the motor at different speeds and checking for leaks.

Tips for a Successful Rebuild

If you’re not comfortable performing a motor rebuild yourself, you can always take your motor to a qualified mechanic. However, if you’re up for the challenge, here are a few tips to help you get the job done right:

  • Take your time. A motor rebuild is a complex process, so it’s important to take your time and do things right. Rushing through the process can lead to mistakes, which could damage your motor.
  • Be organized. It’s important to be organized when you’re rebuilding a motor. This will help you keep track of the parts and make sure you don’t miss anything.
  • Use the right tools. You’ll need a variety of tools to rebuild a motor, so make sure you have everything you need before you start.
  • Read the instructions carefully. The instructions that come with your rebuild kit will be a valuable resource. Make sure you read them carefully and understand the steps before you start.

By following these tips, you can increase your chances of successfully rebuilding your Mercury 90Hp 2 stroke outboard motor.

Rebuilding your Mercury 90Hp 2 stroke outboard motor is a challenging but rewarding project. By following the tips in this guide, you can increase your chances of success. So what are you waiting for? Get started today!

Author Profile

Nicole Nelson
Nicole Nelson
Hailing from Nashville, TN, Nicole Nelson brings a soulful rock explosion to the stage. Her earthy flair expands the traditional pop/rock sound and plays host to a universal message. “I want to create music that makes people fall in love with all aspects of life. Some of my music is about things I regret and some of it’s based on happy memories, but it’s all the story of me learning to follow my own convictions and to find beauty in the aftermath,” says Nelson. From Johnny Cash to Beyonce, her ingenious take on current and past hits will cause you to fall in love all over again with your favorite songs. Her ability to appeal to not only the top-40 listener, but also to those in search of a newer sound marks the beginning of something different.

Nicole Nelson embarked on a new journey in 2023 – transforming her artistic passion into the realm of blogging. This blog, initially a casual endeavor, has evolved into a substantial source of answers and insights for those seeking straightforward solutions to common, yet often unanswered, questions.

In 2023, Nicole channeled her creative energy into writing. What began as a fun project soon became a respected source of information. Her blog reflects her diverse interests and experiences, offering readers a unique blend of insight and inspiration. Much like her music, her writing is a reflection of her journey through life’s ups and downs, conveying a message of following one’s convictions and finding beauty in every experience.

Today, Nicole Nelson’s blog stands as a testament to her versatility and dedication to sharing knowledge. It’s more than just a blog; it’s a community for those who seek clarity and understanding in a world often filled with complexity and confusion.