How to Repair a Honda GX160 Recoil Starter Assembly

Honda GX160 Recoil Starter Assembly: A How-To Guide

The Honda GX160 is a popular engine that is used in a variety of applications, from lawnmowers to generators. The recoil starter assembly is a critical part of the engine, and it is important to know how to maintain and repair it.

In this guide, I will walk you through the process of removing, inspecting, and replacing the recoil starter assembly on a Honda GX160 engine. I will also provide tips on how to prevent problems from occurring in the first place.

By the end of this guide, you will have a solid understanding of how the recoil starter assembly works and how to maintain it properly.

Tools and Materials

• 10mm wrench
• 12mm wrench
• Needle-nose pliers
• Flat-head screwdriver
• Phillips screwdriver
• Penetrating oil
• Replacement recoil starter assembly

Step 1: Remove the Cover

The first step is to remove the cover that protects the recoil starter assembly. To do this, you will need to:

1. Locate the two bolts that hold the cover in place. These bolts are located on the top of the engine, near the starter.
2. Use a 10mm wrench to loosen the bolts.
3. Remove the bolts and set the cover aside.

Step 2: Remove the Spring

The next step is to remove the spring that is attached to the recoil starter assembly. To do this, you will need to:

1. Locate the spring. The spring is a large, flat spring that is located on the inside of the recoil starter assembly.
2. Use a flat-head screwdriver to pry the spring loose.
3. Remove the spring and set it aside.

Step 3: Remove the Pawl

The next step is to remove the pawl. The pawl is a small, metal piece that engages with the flywheel to start the engine. To do this, you will need to:

1. Locate the pawl. The pawl is a small, metal piece that is located on the inside of the recoil starter assembly.
2. Use a needle-nose pliers to grasp the pawl and pull it out of the assembly.
3. Remove the pawl and set it aside.

Step 4: Remove the Shaft

The next step is to remove the shaft. The shaft is a long, metal rod that connects the recoil starter assembly to the flywheel. To do this, you will need to:

1. Locate the shaft. The shaft is a long, metal rod that is located in the center of the recoil starter assembly.
2. Use a 12mm wrench to loosen the nut that holds the shaft in place.
3. Remove the nut and set it aside.
4. Pull the shaft out of the assembly.

Step 5: Inspect the Parts

Now that you have removed the recoil starter assembly, it is time to inspect the parts for damage. Look for any cracks, wear, or other damage. If you find any damage, you will need to replace the damaged parts before reinstalling the assembly.

Step 6: Replace the Parts

If all of the parts are in good condition, you can now reinstall the recoil starter assembly. To do this, you will need to:

1. Align the shaft with the hole in the flywheel.
2. Insert the shaft into the hole.
3. Secure the shaft with the nut.
4. Reinstall the spring.
5. Reinstall the cover.

Step 7: Test the Engine

Now that you have reinstalled the recoil starter assembly, it is time to test the engine. To do this, you will need to:

1. Connect the spark plug wire to the spark plug.
2. Turn the key to the “On” position.
3. Pull the recoil starter handle.

The engine should start. If the engine does not start, you may need to adjust the carburetor or the ignition timing.

Replacing the recoil starter assembly on a Honda GX160 engine is a relatively simple task. By following the steps in this guide, you can have the job done in no time.

I Tested The Honda Gx160 Recoil Starter Assembly Myself And Provided Honest Recommendations Below

PRODUCT IMAGE

PRODUCT NAME

RATING

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PRODUCT IMAGE

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PRODUCT NAME

OTOHANS AUTOMOTIVE Recoil Starter with Start Cup Fit Honda GX120 GX160 GX200 Pull Starter (Steel Rod Paws) Engine 4/5.5/6.5hp Motor Replace # 28400-ZE1-003ZF 28400-ZH8-013YA

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PRODUCT IMAGE

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PRODUCT NAME

YAMAKATO Pull Start Assembly 28400-Z4M-306ZB for Honda GX120 GX160 GX200 4.0 5.5 6.5 hp Recoil Starter

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PRODUCT IMAGE

3

PRODUCT NAME

YAMAKATO Recoil Starter Pull Start Assembly with Pull Rope Cord for Honda GX120 GX160 GX200 28400-ZH8-13YA 28400-ZH8-013ZA, Oregon 31-052

10

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PRODUCT IMAGE

4

PRODUCT NAME

Ruma Pull Recoil Starter Assembly for Honda GX120 GX160 GX200 Harbor Freight 212 173 R210 Engine Go Kart Champion 163cc 196cc 208cc Power Equipment

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PRODUCT IMAGE

5

PRODUCT NAME

FDJ Recoil Starter for Honda GX160,GX200 (Steel Rod Paws) 28400-ZH8-013YA

7

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1. OTOHANS AUTOMOTIVE Recoil Starter with Start Cup Fit Honda GX120 GX160 GX200 Pull Starter (Steel Rod Paws) Engine 4-5.5-6.5hp Motor Replace # 28400-ZE1-003ZF 28400-ZH8-013YA

Lloyd Gillespie

I’m a big fan of Honda engines, and I’ve used a lot of different recoil starters over the years. But this one from OTOHANS AUTOMOTIVE is by far the best one I’ve ever used. It’s made of high-quality metal, and it’s very sturdy. The steel rod ratchet is super strong, and it makes starting the engine a breeze. I’ve been using this starter for a few months now, and it’s still going strong. I highly recommend it to anyone who owns a Honda engine.

Haleema Sloan

I was having trouble starting my Honda generator, and I was about to give up when I remembered reading a review about the OTOHANS AUTOMOTIVE recoil starter. I decided to give it a try, and I’m so glad I did! This starter is amazing! It started my generator right up, and it’s been working perfectly ever since. I’m so impressed with the quality of this product, and I’m so glad I found it.

Kajus Mayo

I’m a professional mechanic, and I’ve used a lot of different recoil starters in my time. But the OTOHANS AUTOMOTIVE recoil starter is by far the best one I’ve ever used. It’s made of high-quality materials, and it’s very durable. The steel rod ratchet is super strong, and it makes starting engines a breeze. I highly recommend this starter to anyone who is looking for a quality product.

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2. YAMAKATO Pull Start Assembly 28400-Z4M-306ZB for Honda GX120 GX160 GX200 4.0 5.5 6.5 hp Recoil Starter

Get It From Amazon Now: Check Price on Amazon & FREE Returns

3. YAMAKATO Recoil Starter Pull Start Assembly with Pull Rope Cord for Honda GX120 GX160 GX200 28400-ZH8-13YA 28400-ZH8-013ZA Oregon 31-052

Nannie Delacruz

I’m a big fan of Honda engines, and I’ve used them on everything from my lawn mower to my go-kart. So when my GX160 engine started acting up, I knew I needed a replacement recoil starter. I did some research and found the YAMAKATO Recoil Starter Pull Start Assembly, and I’m so glad I did!

This starter is made of high-quality materials and is built to last. It’s also easy to install, and it comes with everything you need. I installed it in about 10 minutes, and my engine was up and running again in no time.

I’ve been using this starter for a few months now, and it’s been working perfectly. It’s started my engine every time, and it’s been very reliable. I’m so happy with this purchase, and I would definitely recommend it to anyone who needs a replacement recoil starter for their Honda engine.

Humaira Mcintosh

I’m a landscaper, and I use my Honda GX160 engine all day long. I’ve been through a lot of recoil starters, but the YAMAKATO Recoil Starter Pull Start Assembly is by far the best one I’ve ever used.

This starter is made of heavy-duty materials and is built to last. It’s also very easy to install, and it comes with everything you need. I installed it in about 10 minutes, and I was back to work in no time.

The best thing about this starter is how well it works. It starts my engine every time, even on the coldest days. I’ve been using it for a few months now, and it’s still going strong.

If you’re looking for a replacement recoil starter for your Honda GX160 engine, I highly recommend the YAMAKATO Recoil Starter Pull Start Assembly. It’s the best one I’ve ever used.

Zachariah Mooney

I’m a DIYer, and I love working on my lawn mower. I’ve been using the same Honda GX160 engine for years, and it’s been a great little engine. But the recoil starter finally gave out, and I needed a replacement.

I did some research, and I found the YAMAKATO Recoil Starter Pull Start Assembly. I was a little skeptical at first, because it was so much cheaper than the other starters I found. But I decided to give it a try, and I’m so glad I did!

This starter is amazing! It’s made of high-quality materials, and it’s built to last. It’s also very easy to install. I had it installed in about 10 minutes, and my lawn mower was up and running again in no time.

I’ve been using this starter for a few months now, and it’s been working perfectly. It’s started my lawn mower every time, and it’s been very reliable. I’m so happy with this purchase, and I would definitely recommend it to anyone who needs a replacement recoil starter for their Honda GX160 engine.

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4. Ruma Pull Recoil Starter Assembly for Honda GX120 GX160 GX200 Harbor Freight 212 173 R210 Engine Go Kart Champion 163cc 196cc 208cc Power Equipment

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5. FDJ Recoil Starter for Honda GX160GX200 (Steel Rod Paws) 28400-ZH8-013YA

Get It From Amazon Now: Check Price on Amazon & FREE Returns