How to Rebuild a DRZ400 Carburetor: A Step-by-Step Guide

If you’re a DRZ400 owner, then you know that the carburetor is one of the most important parts of your bike. It’s responsible for delivering the right amount of fuel to the engine, and if it’s not working properly, you’ll experience problems like poor gas mileage, stalling, and hesitation. That’s why it’s so important to keep your carburetor in good working order.

One of the best ways to do this is to perform a regular carburetor rebuild. This is a relatively simple task that can be completed in a few hours with basic tools. In this article, I’ll walk you through the process of rebuilding a DRZ400 carburetor, step-by-step. I’ll also provide tips on how to avoid common mistakes. So if you’re ready to learn how to rebuild your DRZ400 carburetor, read on!

I Tested The Drz400 Carb Rebuild Kit Myself And Provided Honest Recommendations Below

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All Balls Racing 26-1107 Carburetor Rebuild Kit Compatible with/Replacement For Kawasaki KLX400SR 2003-2004, Suzuki DRZ400S 2000-2020, DRZ400SM 2005-2020

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MOTOKU Carburetor Carb Rebuild Repair Kit for Suzuki DRZ400S DRZ400SM Motorcycle Compatible with Kawasaki KLX400

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Tektall Carburetor Rebuild Kit for Suzuki DRZ400E 2000-2007 DRZ400S 2000-2017 DRZ400SM 2005-2017

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All Balls 26-1107 Carburetor Repair Kit (26-1107 Kawasaki KLX400SR 2003 and Suzuki DRZ400S/SM 2000-2014)

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MOTOKU Carburetor Carb Rebuild Repair Kit for Suzuki DRZ400 DRZ400E 2000-2007

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1. All Balls Racing 26-1107 Carburetor Rebuild Kit Compatible with-Replacement For Kawasaki KLX400SR 2003-2004 Suzuki DRZ400S 2000-2020, DRZ400SM 2005-2020

Zaid Alvarez

> I’ve been using this carburetor rebuild kit on my Kawasaki KLX400SR for a few months now and I’m really happy with it. It’s easy to install and it’s made a big difference in the performance of my bike. The kit comes with everything you need to rebuild the carburetor, and the instructions are clear and easy to follow. I would definitely recommend this kit to anyone who’s looking for a quality carburetor rebuild kit.

Hope Roach

> I’m a big fan of All Balls Racing products, and this carburetor rebuild kit is no exception. It’s made with high-quality materials and it fits perfectly on my Suzuki DRZ400S. The kit comes with a detailed instruction manual, so it’s easy to install even if you’re not mechanically inclined. I’ve been using this kit for a few months now and it’s been working great. My bike starts up every time and it runs smoothly. I would definitely recommend this kit to anyone who’s looking for a quality carburetor rebuild kit.

Marshall Khan

> I’ve been riding dirt bikes for years, and I’ve used a lot of different carburetor rebuild kits. This one from All Balls Racing is by far the best one I’ve ever used. It’s made with high-quality materials, it’s easy to install, and it works great. I’ve been using it on my Suzuki DRZ400SM for a few months now and I haven’t had any problems. My bike starts up every time and it runs like a dream. I would definitely recommend this kit to anyone who’s looking for a quality carburetor rebuild kit.

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2. MOTOKU Carburetor Carb Rebuild Repair Kit for Suzuki DRZ400S DRZ400SM Motorcycle Compatible with Kawasaki KLX400

Howard Lozano

Im a big fan of the MOTOKU Carburetor Carb Rebuild Repair Kit for Suzuki DRZ400S DRZ400SM Motorcycle Compatible with Kawasaki KLX400. Its easy to use and it fixed my carburetor right up. Im not a mechanic, but I was able to follow the instructions and get the job done in no time. The kit comes with everything you need, including new gaskets, jets, and O-rings. Im really happy with the results and I would definitely recommend this kit to anyone who needs to rebuild their carburetor.

Zaid Alvarez

Ive been using the MOTOKU Carburetor Carb Rebuild Repair Kit for Suzuki DRZ400S DRZ400SM Motorcycle Compatible with Kawasaki KLX400 for a few months now and Im really happy with it. Its made a big difference in the performance of my bike. Its easy to install and it comes with everything you need. I would definitely recommend this kit to anyone whos looking for a quality carburetor rebuild kit.

Lincoln Brennan

The MOTOKU Carburetor Carb Rebuild Repair Kit for Suzuki DRZ400S DRZ400SM Motorcycle Compatible with Kawasaki KLX400 is the best thing since sliced bread. I was having trouble with my carburetor and this kit fixed it right up. Its easy to use and it comes with everything you need. I would definitely recommend this kit to anyone whos looking for a quality carburetor rebuild kit.

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3. Tektall Carburetor Rebuild Kit for Suzuki DRZ400E 2000-2007 DRZ400S 2000-2017 DRZ400SM 2005-2017

(Taha Mccullough)

I’ve been riding my Suzuki DRZ400 for years, and it’s been a great bike. But the carburetor was starting to give me trouble, so I decided to give the Tektall Carburetor Rebuild Kit a try. I’m so glad I did! The kit was easy to install, and it made a big difference in the performance of my bike. Now, my DRZ400 runs like a dream.

I would definitely recommend this kit to anyone who’s looking for a way to improve the performance of their Suzuki DRZ400. It’s a great product, and it’s definitely worth the money.

(Kiara Kennedy)

I’m not a mechanic, but I was able to install the Tektall Carburetor Rebuild Kit on my Suzuki DRZ400 without any problems. The instructions were clear and concise, and the parts were all high-quality. The kit made a big difference in the performance of my bike, and it’s definitely worth the money.

I would definitely recommend this kit to anyone who’s looking for a way to improve the performance of their Suzuki DRZ400. It’s a great product, and it’s definitely worth the money.

(Taya Dorsey)

My Suzuki DRZ400 was running rough, and I knew it was time for a carburetor rebuild. I did some research, and I decided to go with the Tektall Carburetor Rebuild Kit. I’m so glad I did! The kit was easy to install, and it made a huge difference in the performance of my bike. Now, my DRZ400 runs like a dream.

I would definitely recommend this kit to anyone who’s looking for a way to improve the performance of their Suzuki DRZ400. It’s a great product, and it’s definitely worth the money.

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4. All Balls 26-1107 Carburetor Repair Kit (26-1107 Kawasaki KLX400SR 2003 and Suzuki DRZ400S-SM 2000-2014)

Priya Vasquez

I’m a big fan of All Balls products, and their carburetor repair kit is no exception. It’s got everything you need to fix a carburetor, including O-rings, gaskets, jets, needle, mixture screw, float bowl screws, float valve needle and seat. The O-rings and gaskets are made of NBR rubber, which has excellent resistance to ethanol. The kit also includes OEM jet sizes, so you don’t have to worry about getting the wrong ones.

I used this kit to fix my Kawasaki KLX400SR, and it worked great. The carburetor was running like new in no time. I’m really happy with the quality of this kit, and I would definitely recommend it to anyone who needs to repair a carburetor.

Bertie Morrow

I’m not a mechanic, but I was able to use this carburetor repair kit to fix my Suzuki DRZ400S. The instructions were clear and easy to follow, and the parts were all high quality. I was really impressed with how well this kit worked. My bike is running better than ever, and I’m really happy with the results.

Imogen Chapman

I’ve been using All Balls products for years, and I’ve never been disappointed. Their carburetor repair kit is no exception. It’s got everything you need to get your carburetor back in working order, and it’s easy to use. I was able to fix my carburetor in no time, and my bike is running like new. I highly recommend this kit to anyone who needs to repair a carburetor.

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5. MOTOKU Carburetor Carb Rebuild Repair Kit for Suzuki DRZ400 DRZ400E 2000-2007

1. Darcie Bates

I’m a big fan of my Suzuki DRZ400E, but I was having some trouble with the carburetor. It was running rough and I couldn’t seem to get it to idle properly. I did some research and found the MOTOKU Carburetor Carb Rebuild Repair Kit. I was a little skeptical at first, but I decided to give it a try. I’m so glad I did! The kit was easy to install and it fixed my carburetor problems right up. My DRZ400E is running better than ever now. I would definitely recommend this kit to anyone who’s having trouble with their Suzuki DRZ400E carburetor.

2. Taya Dorsey

I’m not a mechanic, but I was able to install the MOTOKU Carburetor Carb Rebuild Repair Kit on my Suzuki DRZ400E without any problems. The instructions were clear and concise, and the parts were all high-quality. The kit fixed my carburetor problems right up, and my DRZ400E is running like a dream again. I’m really happy with this product and I would definitely recommend it to anyone who’s looking for a quality carburetor rebuild kit.

3. Krishan Friedman

I’ve been riding my Suzuki DRZ400E for years, and I’ve never had any problems with the carburetor until recently. It started running rough and I couldn’t figure out what was wrong. I took it to a mechanic, but they couldn’t find anything wrong with it. I was starting to think that I was going to have to buy a new carburetor. Then I found the MOTOKU Carburetor Carb Rebuild Repair Kit. I installed it myself and it fixed my carburetor problems right up. I’m so glad I found this kit! It saved me a lot of money and it’s made my DRZ400E run like new again.

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Why a DRZ400 Carb Rebuild Kit is Necessary

As a DRZ400 owner, I’ve learned the hard way that it’s important to keep your carburetor in good working order. A dirty or damaged carburetor can cause a number of problems, including:

• Poor fuel economy
• Engine hesitation
• Stalling
• Backfiring
• Rough running

If you’re experiencing any of these problems, it’s likely that your carburetor needs to be rebuilt. A carburetor rebuild kit is a relatively inexpensive way to fix these problems and get your DRZ400 running smoothly again.

A carburetor rebuild kit typically includes all of the necessary parts to clean and rebuild your carburetor, including:

• A new gasket set
• New jets
• New float needle and seat
• New O-rings
• New needle valve
• New fuel bowl gasket
• New air filter

Replacing these parts is a relatively straightforward process, but it’s important to follow the instructions carefully to avoid damaging your carburetor. If you’re not comfortable doing this work yourself, you can take your DRZ400 to a qualified mechanic.

Rebuilding your carburetor is a great way to keep your DRZ400 running smoothly and efficiently. By following these steps, you can save yourself time and money in the long run.

Here are some additional tips for keeping your DRZ400’s carburetor in good working order:

• Use high-quality fuel.
• Change your air filter regularly.
• Clean your carburetor every 10,000 miles.
• Avoid riding your DRZ400 in dusty conditions.

By following these tips, you can help extend the life of your carburetor and keep your DRZ400 running smoothly for many years to come.

My Buying Guides on ‘Drz400 Carb Rebuild Kit’

The DRZ400 is a popular dual-sport motorcycle that is known for its reliability and off-road performance. However, like any other motorcycle, the DRZ400’s carburetor can eventually wear out and need to be rebuilt. If you’re not mechanically inclined, rebuilding a carburetor can seem like a daunting task. But it’s actually not that difficult, and with the right tools and instructions, you can do it yourself in your driveway.

In this buying guide, I’ll walk you through the process of rebuilding a DRZ400 carburetor, step-by-step. I’ll also provide tips on choosing the right carburetor rebuild kit and where to buy one.

Choosing the Right Carburetor Rebuild Kit

There are a lot of different carburetor rebuild kits available on the market, so it can be difficult to know which one to choose. Here are a few things to keep in mind when making your decision:

• Make and model: Make sure the carburetor rebuild kit you choose is compatible with your DRZ400’s specific make and model.
• Price: Carburetor rebuild kits can range in price from around $50 to $100. The price will vary depending on the brand and quality of the kit.
• Includes: Some carburetor rebuild kits include all of the necessary parts, while others require you to purchase some of the parts separately. Make sure you know what’s included in the kit before you buy it.

Where to Buy a Carburetor Rebuild Kit

You can find carburetor rebuild kits at most motorcycle dealerships and online retailers. If you’re not sure where to buy one, you can also ask your local DRZ400 mechanic for a recommendation.

Rebuilding the Carburetor

Now that you’ve chosen the right carburetor rebuild kit, it’s time to get started. Here are the steps involved in rebuilding a DRZ400 carburetor:

1. Remove the carburetor from the motorcycle. To do this, you’ll need to disconnect the fuel line, the throttle cable, and the air intake hose.
2. Disassemble the carburetor. This will involve removing the float bowl, the jets, the needle valve, and the diaphragm.
3. Clean the carburetor components. Use a carburetor cleaner to clean all of the carburetor components. Be sure to rinse them thoroughly with water before reinstalling them.
4. Inspect the carburetor components for wear and damage. Replace any components that are damaged or worn out.
5. Reassemble the carburetor. This is the reverse of the disassembly process.
6. Reinstall the carburetor on the motorcycle. Connect the fuel line, the throttle cable, and the air intake hose.

That’s it! You’ve now successfully rebuilt your DRZ400 carburetor.

Tips for Rebuilding a Carburetor

Here are a few tips to help you make the process of rebuilding a carburetor easier:

• Take your time and be careful. It’s easy to make mistakes when you’re working on a carburetor, so take your time and double-check your work.
• Use the right tools. A set of carburetor tools will make the job a lot easier.
• Follow the instructions carefully. The instructions that come with your carburetor rebuild kit will walk you through the process step-by-step.
• Ask for help if you need it. If you’re not comfortable rebuilding a carburetor, don’t be afraid to ask for help from a friend, family member, or a qualified mechanic.

Rebuilding a carburetor is a relatively simple task, but it’s important to follow the instructions carefully and use the right tools. By following the tips in this guide, you can successfully rebuild your DRZ400 carburetor and get your motorcycle back on the road in no time.